Distribution board manufacturing software
Distribution board manufacturing, tracked from way schedule to handover.
KonstanTrack runs distribution board manufacturing on one live system — way schedule, BOM, build stages, inspection, FAT and handover. Every board carries its own record: what went in it, who checked it and the test results, to BS EN IEC 61439.
The problem
Distribution boards are repeatable. The paperwork behind them isn't.
Distribution boards are higher volume and more repeatable than bespoke switchgear, but every board still needs its own way schedule, BOM, circuit chart and test records. At volume, that admin is where boards slip — a build to last month's way schedule, a test sheet that never made it back to the file, a certificate chased on the day of dispatch.
The build itself is rarely the problem. Proving it — the right revision, the right devices, the right test results, board by board — is what costs time when a job is queried or an inspector asks. One place that holds the schedule, the BOM and the records together turns that from a search into an answer.
How KonstanTrack helps
How KonstanTrack helps distribution board manufacturers
Way schedule and BOM, revision-controlled
The way schedule, circuit chart and BOM stay linked to the job and revision-tracked, so the bench always builds to the current version, not last week's.
Build stages for board assembly
Track the stages you actually use — chassis and DIN rail, wiring, terminations, labelling, inspection — with percent-complete across every board in progress.
Test and inspection records per board
Inspection and test results are captured against each board, so the evidence is complete and tied to the right unit rather than pooled in a shared folder.
Handover packs ready on the date
Circuit charts, test records and the handover pack are assembled against the job, so a board ships verified and the documentation is ready when it is.
What you get
Built for the job, not bolted on.
01
Estimation linked to the job
Quote and cost data stays tied to the project for its whole life, so you can see where margin went and quote the next one better.
02
BOM & material readiness
Know what's kitted, what's short and what's blocking a build before it starts.
03
Supervisor approvals
Sign-offs at the stages that matter, with a record of who approved what.
04
NCR & quality records
Raise, track and close non-conformances against the job, not on a separate spreadsheet.
05
FAT & handover packs
Test sign-off and documentation assembled and ready on the promised date.
06
Full audit trail
Every project action logged for traceability from enquiry to delivery.
FAQ
Questions, answered.
Does it handle way schedules and circuit charts?
Yes. The way schedule and circuit chart are held against the job and revision-tracked, so the board on the bench matches the current design and the chart that ships matches the board.
Does it support distribution boards to BS EN IEC 61439-3?
KonstanTrack is built around the documentation and verification flow you already work to under BS EN IEC 61439-3 and BS 7671 — it holds your design, BOM and test records together so the evidence trail is complete. It does not replace your own verification responsibilities.
Can it handle repeat and batch builds?
Yes. Repeatable boards reuse the same schedule and BOM as a starting point, while each physical board keeps its own build and test record, so repeatability doesn't cost you traceability.
Where is our data and who can see it?
Access is role-based and least-privilege, traffic is encrypted with TLS, and a full audit trail records key actions. We operate as a UK business under UK GDPR, with a DPA available on request. We can talk through hosting, backups and retention as part of your quote.
How is it priced?
Pricing is quote-based and depends on your team size and how you work. Request a quote and we will review your workflow first.
Let's review your workflow.
Tell us how your shop tracks work today — paper, whiteboards, spreadsheets or existing systems. We'll come back with a proposal shaped around your team, project volume and build process. Pricing is shaped around your operation, not rigid tiers.